Assessor Resource

MSFFT5007
Optimise computer numerically controlled (CNC) operations

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers analysing production orders, production histories and machine capabilities and manipulating CNC machine control programs to optimise production performance in the furnishing industry. It requires the integration of process machines that may normally function on a stand-alone basis.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify optimal operating conditions

1.1

The production potential of the components of the system are identified

1.2

Production orders and plans are analysed to identify sustained production requirements

1.3

Integration options are identified and analysed to ascertain the optimal integration model

1.4

Software and programming requirements to attain and sustain optimal integration are identified and recorded

2

Prepare for software installation

2.1

Program format and operational intent are accurately determined and required applications identified

2.2

Specifications are checked for required operating conditions

2.3

Program instructions are checked for compliance with specifications

2.4

Software timers are set to specification, where required

3

Install and integrate automatic process machine control programs

3.1

Appropriate program loading technique is selected

3.2

External loading devices are correctly connected to automatic process machine control systems

3.3

Machine control system is placed in correct operational mode to accept program loading

3.4

Program is downloaded in accordance with manufacturers' recommended procedure and enterprise requirements

3.5

Checks are made during and after downloading to ensure accurate and complete data transfer

3.6

External program loading devices and connections are disconnected from process and machine control system

3.7

Integration protocols and actions are completed

4

Commission automatic process and machine control programs

4.1

Operation of the production system using the programs is observed

4.2

Outputs are checked and measured for compliance with specifications

4.3

External inputs are checked for compliance with specifications according to specified procedures

4.4

Total operation is checked for compliance with specifications where applicable

4.5

Location of program master copy storage is confirmed

Collect, organise and understand information related to furnishing work instructions and work orders and safety procedures

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Optimise production and suggest improvements to CNC operations and, where authorised, negotiate changes on a minimum of two (2) occasions with at least one (1) involving a CNC machining and processing centre

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Lead others and work effectively to improve production quality and outcomes

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Use workplace technology related to the coordination, including communication equipment, time and management aids and other measuring devices

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity and encourage participation of employees in the planning of work activities and changes

Company operating procedures, including procedures for programming CNC equipment

Operation requirements of equipment and work systems to be programmed

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to CNC production equipment, software


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify optimal operating conditions

1.1

The production potential of the components of the system are identified

1.2

Production orders and plans are analysed to identify sustained production requirements

1.3

Integration options are identified and analysed to ascertain the optimal integration model

1.4

Software and programming requirements to attain and sustain optimal integration are identified and recorded

2

Prepare for software installation

2.1

Program format and operational intent are accurately determined and required applications identified

2.2

Specifications are checked for required operating conditions

2.3

Program instructions are checked for compliance with specifications

2.4

Software timers are set to specification, where required

3

Install and integrate automatic process machine control programs

3.1

Appropriate program loading technique is selected

3.2

External loading devices are correctly connected to automatic process machine control systems

3.3

Machine control system is placed in correct operational mode to accept program loading

3.4

Program is downloaded in accordance with manufacturers' recommended procedure and enterprise requirements

3.5

Checks are made during and after downloading to ensure accurate and complete data transfer

3.6

External program loading devices and connections are disconnected from process and machine control system

3.7

Integration protocols and actions are completed

4

Commission automatic process and machine control programs

4.1

Operation of the production system using the programs is observed

4.2

Outputs are checked and measured for compliance with specifications

4.3

External inputs are checked for compliance with specifications according to specified procedures

4.4

Total operation is checked for compliance with specifications where applicable

4.5

Location of program master copy storage is confirmed

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Unit context includes:

work health and safety (WHS) requirements, including legislation, building codes, material safety management systems, hazardous and dangerous goods codes, and local safe operating procedures or equivalent

work is carried out in accordance with legislative obligations, environmental legislation, relevant health regulations, manual handling procedures and organisation insurance requirements

work requires individuals to demonstrate conceptual and analytical ability, discretion, judgement and problem solving and is generally performed without other qualified assistance

customers are normally internal

Production systems include:

CNC machining

processing centres

Personal protective equipment includes:

that prescribed under legislation, regulations and enterprise policies and practices

Information and procedures include:

work procedures/instructions

manufacturer specifications and instructions

standard forms of workplace process and procedures

organisation work specifications and requirements

legislation, regulations and codes of practice

quality and Australian Standards and procedures

Collect, organise and understand information related to furnishing work instructions and work orders and safety procedures

Apply safe handling requirements for equipment, products and materials, including use of personal protective equipment

Identify materials used in the work process

Follow work instructions, operating procedures and inspection processes to:

minimise the risk of injury to self or others

prevent damage to goods, equipment and products

maintain required production output and product quality

Optimise production and suggest improvements to CNC operations and, where authorised, negotiate changes on a minimum of two (2) occasions with at least one (1) involving a CNC machining and processing centre

Use mathematical ideas and techniques to correctly complete measurements, calculate area and estimate material requirements

Lead others and work effectively to improve production quality and outcomes

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Use workplace technology related to the coordination, including communication equipment, time and management aids and other measuring devices

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity and encourage participation of employees in the planning of work activities and changes

Company operating procedures, including procedures for programming CNC equipment

Operation requirements of equipment and work systems to be programmed

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to CNC production equipment, software

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
The production potential of the components of the system are identified 
Production orders and plans are analysed to identify sustained production requirements 
Integration options are identified and analysed to ascertain the optimal integration model 
Software and programming requirements to attain and sustain optimal integration are identified and recorded 
Program format and operational intent are accurately determined and required applications identified 
Specifications are checked for required operating conditions 
Program instructions are checked for compliance with specifications 
Software timers are set to specification, where required 
Appropriate program loading technique is selected 
External loading devices are correctly connected to automatic process machine control systems 
Machine control system is placed in correct operational mode to accept program loading 
Program is downloaded in accordance with manufacturers' recommended procedure and enterprise requirements 
Checks are made during and after downloading to ensure accurate and complete data transfer 
External program loading devices and connections are disconnected from process and machine control system 
Integration protocols and actions are completed 
Operation of the production system using the programs is observed 
Outputs are checked and measured for compliance with specifications 
External inputs are checked for compliance with specifications according to specified procedures 
Total operation is checked for compliance with specifications where applicable 
Location of program master copy storage is confirmed 

Forms

Assessment Cover Sheet

MSFFT5007 - Optimise computer numerically controlled (CNC) operations
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSFFT5007 - Optimise computer numerically controlled (CNC) operations

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: